Programming of the cutting robot for new molds at Inylbra

Authors

Keywords:

CNC; G-code; SprutCAM; automation; digital manufacturing

Abstract

This  paper  presents  a  proposal  to  automate   the  programming   process for  the  vehicle floor mat cutting robot at Inylbra, which is currently performed manually using the Fagor CNC 8055T controller. The methodology adopted was based on literature review, analysis of multi-axis CAM software, technical visits, and a study of the machine’s kinematics, with the aim of developing, within the SprutCAM X Robot software, an automated method for converting three-dimensional models into G-code. The proposed workflow includes importing the die, defining cutting paths, virtual simulation for collision detection, and automatic generation of the CNC program. The expected results indicate a reduction of up to 80% in the initial setup time for dies, significantly reducing the time required for programming and process validation. Furthermore, the solution contributes to the reduction of human errors, rework, and operational risks, increasing the precision, repeatability, and reliability of operations. It is concluded that the use of SprutCAM X Robot integrated with the CNC system represents a viable alternative for modernizing the production process, promoting greater operational efficiency and alignment with Industry 4.0 and digital manufacturing concepts.

Author Biographies

  • Gabriel Antonio Dranka Mendes, UniSenai Campus CIC

    A Mechatronics Engineering student currently in his sixth semester, he has been a SENAI student for several years. For approximately a year and a half, he has worked in Product Engineering at Fecial, a company specializing in the manufacture of special tools for precision machining. Previously, he spent three years in the company's Methods and Processes Engineering department, where he developed layouts to optimize production logistics and designed fixtures to facilitate product manufacturing. His educational background includes high school studies at SESI, technical certifications in Electromechanics and Mechatronics from SENAI, and training in Automotive Mechanics from SEDUC INTEC. Before joining Fecial, he also worked in a jewelry factory, operating equipment such as conventional lathes and milling machines, as well as using hand tools, to manufacture production fixtures and tooling.

  • Hellen Campos Gobbi , UniSenai Campus CIC

    An undergraduate student in Mechatronics Engineering at UniSenai PR – School of Engineering, she works professionally in the field of automotive technology and testing, developing solutions for vehicle instrumentation, data acquisition and analysis, and experimental engineering. Her experience encompasses the use and integration of data acquisition systems, data loggers, sensors, CAN and CAN FD automotive networks, embedded systems, and automation and programming tools. During her academic studies, she also develops projects focused on robotics, energy efficiency, and embedded systems, aiming to integrate knowledge from various engineering disciplines to solve technological problems. Her academic and professional path is driven by the development of innovative solutions and the practical application of scientific knowledge to real-world industry challenges, with a particular interest in the integration of mechanical, electronic, and computational systems.

  • Vitor Ribas, UniSenai Campus CIC

    He is an undergraduate student in Mechatronics Engineering at Faculdade UniSenai and possesses four years of industry experience focused on product development and engineering. He currently works for a manufacturer of large agricultural vehicles within the Product Engineering department, concentrating on the development and design of new vehicles. His academic and professional path centers on the integration of engineering, technology, and industrial processes. His primary academic interests include industrial automation, particularly its application in developing processes and technological solutions for the industry. Through his education and professional experience, he aims to enhance his knowledge of automation technologies and contribute to the development of innovative solutions for the industrial sector.

  • Cheng Te Hung, UniSenai Campus CIC

    Holds a degree in Mechanical Engineering from the Santa Catarina State University (1991) and a second degree in Mathematics (with a focus on teacher training). Currently a faculty member at the SENAI PR University Center (UniSenai), CIC Campus. Has experience in Mechanical Engineering, with an emphasis on Statics and Applied Dynamics. Holds a Master's degree from the Federal University of Paraná (UFPR) in Mechanical Engineering, specializing in Manufacturing.

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Published

2026-10-13

Issue

Vol. 7 No. 1 (2026): (jan./jun.2026) - Soluções para os Desafios Contemporâneos

Section

Artigos

License

Copyright (c) 2026 Gabriel Antonio Dranka Mendes, Hellen Campos Gobbi , Vitor Ribas, Cheng Te Hung (Autor)

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This work is licensed under a Creative Commons Attribution 4.0 International License.

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